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Toothpaste Manufacturing Plant |
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| Silent Features : |
1. |
All Contact Parts Made Out of SS 316 / SS 316 L Quality Material Conforming to cGMP norms. |
2. |
All pipelines are electro - polish from inside and joints are easy openable & fitting after cleaning. |
3. |
Complete Lid lifting arrangement to facilitate cleaning and product change over, interlocked with safety device so that anchor stirrer starts onllllly when lid closed. |
4. |
Intensive mixing by special smi - contra design anchor stirrer avoiding dead zones. Contra Rotary Stirrer for Tooth Paste. |
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Variable Speed drive provided for main anchorstirrer asembly for different speeds. |
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All transfer are done under vacuum to avoid any hand touch & Contamination. (Complete untouched process). |
7. |
Bottom Entry angular homogenizer provided to ensure proper emulsification & homogenization of the product. |
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Forced homogenization in the mixing vessel or upon emptying. |
9. |
Bottom homogeniser is provided with double cartridge mechanical seal with TC/TC seal face, with cooling water arrangement for the mechanical seal and water detection sensor to trip the motor if the fow of water to the mechanical seal is stopped, ensuring thorough safety of the seal due to its high speed application. |
10. |
Inspection glass illumination. |
11. |
Specially Designed inline filters provided to ensure proper filteration. |
12. |
Transfer (Lobe) pump provided to transfer ready product from main mfg.Vessel to storage or filling area. |
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Digital metering pump provided for transrring exact volume of cream from storage vessel to hopper of tube filling packaging machine. |
14. |
Pressure and vacuum tight mixing vessel.Full operation through single control panel. |
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Documentation: DQ / IQ / PQ / OQ provided. |
16. |
PlC based control control panel with graphics and colour touch screen display for process automation. (optional) |
17. |
SCADA SYSTEM can also be provided (Optional) |
18. |
Load cell for online weighing.(optional). FLP motor with FLP push botton station (Optional) |
19. |
Product Recovery System : for recovering final product from pipelines and helps in easy cleaning. (Optional) |
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Ointment Manufacturing Plants |
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The Ointment Manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenizations.
It is specially designed to take care of two critical factors which directly affects the quality of the Ointment / Creams.
 Minimum man handling of Ointment.
Negligible vacuum drop during mixing & blending.
Needless to say, it also provides the benefits of the effective manpower utilization. |
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| SPM Ointment Plant consist the following equipments and accessories. |
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Manufacturing Vessel |
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Wax Phase Vessel |
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Water Phase Vessel |
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Storage Vessel |
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Vacuum Pump |
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Control Panel |
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Product Piping |
8. |
Working Platform |
9. |
Material Transfer Pump to Transfer material from manufacturing Vessel to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling M/C. |
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This system consist of a closed circuit manufacturing facility from feeding of Wax / Water Phase to loading the hopper of filling machine. |
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The Wax and Water at required temperature are transferred to Manufacturing Vessel or Planetory Mixer, by vacuum through conical filter. |
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The product during emulsion formation is recirculated through Ointment Transfer Pump The Pump also discharges the product in the Storage Vessel. |
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The Storage Vessel is then taken to the filling area and is connected to again Ointment Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the ointments in the hopper of the Ointment Filling Machine. |
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The entire Plant can be operated by centralised operating panel by one operator. |
15. |
The plant is equipped with an electrical control panel with digital temperature indicators and digital timers. |
16. |
Minimum two batches per shift of the same product can be assured in this plant. |
17. |
This plant conforms to CGMP standards (Paint Free Construction). |
18. |
Encosed are a few pages explaining the system in detail. In case of any queries feel free to contact us. |
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| Silent Features : |
1. |
The Plant is designed to be operated only by one operator and one helper. |
2. |
All material transfers are done by vacuum or by transfer pumps. |
3. |
All the vessels are CGMP (paint free construction) |
4. |
The gaskets used are of silicon (food grade). |
5. |
All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free. |
6. |
The entry of all agitators are from top & High Speed Emulsifier from bottom or In-line Emulsifier ( as per customer choice ). |
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All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized. |
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All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints. |
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The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment. |
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All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters. |
11. |
A micro processor based automatic operating plant can be designed as per requirement. |
12. |
All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement. |
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Contra Rotating Mixer |
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For Toothpaste Manufacturing Plant
TOOTHPASTE MANUFACTURING MIXER consists of a Main Manufacturing Vessel also known as Contra Mixer. Contra Mixer as the name suggest works on the principle of Contra rotation of Blades for simultaneous beating and scraping operation. The mixer is highly versatile and mostly used for manufacturing Tooth Paste, Creams, Cosmetics and other viscous products.
The Mixing Assembly consists of series of paddle type blades of appropriate shape to move the material back towards the centre of the container. The paddle type blades are provided on the central shaft which runs through a hollow shaft on which other sets of blades are welded. Both the sets of blades intermeshes with each other and rotates in clockwise and anti-clockwise direction respectively and one sets also scraps the container wall for thorough and uniform mixing of the material. |
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| Silent Features : |
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All contact parts are made out of SS 304 / SS 316 quality material. |
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Compact design requires comparatively smaller floor space. |
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Product container mounted on mounting lugs or legs as required by customer. |
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Hydraulic power pack with cylinders are provided for lowering and lifting movement of top cover with stirrer's drive assembly. Lowering and lifting movement of drive assembly will be achieved through hydraulic lifting system for easy of cleaning and changeover of products. (OPTIONAL - Provided On Demand) |
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Fixed product container for safe operation during mixing. |
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Product container having hemispherical shape bottom. |
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As stirrer is a top driven and sealing doesn't comes in contact with product, there isn't any black particle contamination problem. |
8. |
Steam circulation jacket for mixing bowl, to heat the product during operation & water circulation facility to cool the product during or after mixing. ( made out of mild steel or SS304, as per customer requirement) |
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All Non contact parts (general structure) made out of mild steel (SS304 provided on demand, on extra cost) and claded with SS304 or crome plated or made out of SS304 in GMP Model. Contact parts are polished to the mirror finished and noncontact parts are polished to the matt finished in GMP Model. All safety guards & covers made out of SS304 material in GMP model & made out of mild steel & painted in standard model. |
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General structure & all non contact parts are made out of Mild Steel & same will painted in Standard Model. |
11. |
Digital temperature indicator provided to indicate the temperature of the product. (Temperature controller for steam heating is not in our scope of supply.) |
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| Special Features : |
1. |
Machine design as per the vacuum application for de-airation of mixing container, to remove air bubbles from the product during mixing for GEL products. ( Vacuum System) vacuum pump is not in our scope of supply. |
2. |
Insulation will be provided on jacket of container. The insulation will be covered with M.S. material in standard model and SS304 material in GMP model. |
3. |
Material discharge from bottom. Flush bottom valve provided for material discharge. |
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M/C provided with Light glass, Sight glass, material inlet, water inlet, steam & washing water inlet, air suction valve for vacuum, vacuum gauge etc... |
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Mixing assembly have two speed facility. Variable speed drive facility for mixing assembly will be provided on extra cost, as a OPTIONAL facility. |
6. |
Digital Timer for Batch time setting. |
7. |
Ampere Meter for main motor. |
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| Optional : |
1. |
"PLC" based operating panel for automation. |
2. |
Variable speed drive for main motor for variable rpm of mixing assembly. |
3. |
Online sampling port to take sample of product during mixing. |
4. |
Inline homoginizer or Colloid Mill. |
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Planetary Mixer |
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Planetary Mixers with judicious choice of beater and its speed meet mixing requirements of difficult liquid to liquid, liquid to solid and solid to solid blending irrespective of difference in specific gravity, shape, viscosity and proportion of constituents. Besides charging and discharging of the material under process is quick. The bowl can be jacketed for cooling and heating and also provided with a conical cover to avoid dusting and spillage.
The operations that can be caried out are mixing, kneading, emulsifying, cutting, etc.
The bowl can be jacketed for cooling and heating and also provided with a conical cover to avoid dusting and spillage.
The operations that can be carried out are mixing, kneading, emulsifying, cutting, etc
Applications :
Pharmaceuticals, cosmetics, food and confectioneries, soaps, pesticide, colour and pigments, plastic and p.v.c. adhesives and coating compounds, detergents, ceramics.
c with judicious choice of beater and its speed meet mixing requirements of difficult liquid to liquid, liquid to solid and solid to solid blending irrespective of difference in specific gravity, shape, viscosity and proportion of constituents. Besides charging and discharging of the material under process is quick. The bowl can be jacketed for cooling and heating and also provided with a conical cover to avoid dusting and spillage
The operations that can be caried out are mixing, kneading, emulsifying, cutting, etc |
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